Sector Spotlight: Pharmaceutical
Many companies operating in the pharmaceutical manufacturing sector require robust dust and fume extraction systems due to the sensitive environment they are produced in. To ensure their work meets the strictest regulations and to minimise disruptions our systems can achieve a boost to productivity and efficiency.
Dust and fume extraction solutions for the pharmaceutical industry
At APS we work with pharmaceutical manufacturers to deliver precision engineered dust and fume extraction systems that prioritise employee health and prevent the cross contamination of products.
Products involved such as tablets, pills and capsules often contain Active Pharmaceutical Ingredients. This can generate harmful dust and high solvent concentrations during handling and manufacturing processes, like tablet pressing, coating, fluid bed drying, spray drying, blending and granulation.
Our custom LEV systems, built using Front-End Engineering Design (FEED) principles, are designed to contain and extract fine pharmaceutical dust at source, supporting compliance with COSHH.
We also offer a predictive maintenance service, so you can minimise your downtime and maximise your productivity.
With our expertise, your facility can maintain clean air standards, protect your workforce and ensure consistent product quality in a sensitive environment.
Pharmaceutical FAQ
A: Pharmaceutical manufacturing often involves fine powders and volatile compounds. Without proper extraction, these can create explosive dust hazards which could put your workforce in danger. These dust fumes can cause respiratory risks as well as skin irritation and eye problems, resulting in risks for machine operators. Improper extraction can violate health and safety regulations which can lead to fines and potentially machinery downtime.
A: As mentioned, for pharmaceutical sites producing products that require pill pressing, granulation or spraying will need dust and fume extractors. Most pharmaceutical companies will create pills, tablets and capsules that create hazardous dust that needs removing.
A: Health Hazards: Pharmaceutical dust and fumes can cause respiratory issues, allergic reactions, or long-term illness.
Product Contamination: Dust, when not removed, has the potential to settle across the workflow, contaminating other products
Explosion Risk: Pharmaceutical particles can be extremely fine, as well as volatile which can lead to explosions if not handled correctly.
Regulatory Non-Compliance: Lack of proper air filtration can lead to violations of health and safety regulations including COSHH.
For more information on the risks of pharmaceutical dust and fumes – read our latest blog piece: The Critical Role of Dust Extraction in Pharmaceutical Manufacturing
Depending on the specific machine and what it is filtering, we recommend filters should be changed every 6-12 months. Please get in contact with APS directly to find out more.
By keeping the air and surfaces clean, extractors:
Reduce the need for constant manual cleaning
Lower equipment wear and maintenance
Improve worker comfort and productivity
Prevent cross-contamination between production lines
